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Digital PLC UV sensors & VIS sensors

The PLC.D sensors are ready-to-install UV sensors with digital output. This enables reliable and repeatable irradiance measurements in UV systems. The 24-bit converter inside the sensor records irradiances up to 0–10,000 mW/cm² with a resolution of 0.001 mW/cm²; the calibration uncertainty is 4.5–6.0 % (k = 2). Due to the compact design and the seven spectral ranges, the sensors can be used for a wide range of applications, e.g. in

  • packaging facilities
  • sterilisation
  • surface activation systems
  • UV curing systems
  • ageing tests
  • and many other applications

With the integrated 24-bit ADCs, the PLC.D sensors close the gap between industrial manufacturing and high-precision laboratory equipment. RS-485, RS-232 or USB are available as the connection. The data evaluation takes place directly in the PLC.D sensors, the measured values are protected against transmission errors by a CRC-16 checksums. The PLC.D sensors also contain all the information required for complete ISO/IEC 17025 calibration or manufacturer calibration.

Various functions such as software triggering, hardware triggering or continuous data transmission can be parameterised via plain text commands.
Example commands:

  • DS_MeasResult?    Request measurement result
  • DS_SerialNr?        Request serial number
  • DS_Firmware?    Request firmware version
  • DS_MeasAVG?!     Request/set averaging
  • DS_CalibDate?:    Request calibration date
  • DS_StartMeas!    Command start measurement
  • DS_DataMode?    Request the measuring mode: Software polling, hardware trigger or continuous

The sensors with RS-485 / RS-232 connection operate with an operating and signal voltage of 24 V and contain a trigger input and data ready output.  The sensors with USB connection require no external power supply.

We offer an optional multiplexer. PLC.D Multiplexer connects up to eight PLC.D sensors to a PLC. PLC communication with the PLC.D Multiplexer takes place via RS485. This switches the communication between the connected sensors. This means that only one PLC connection is required. The sensors are connected to the multiplexer via RS232 and supplied by it. The PLC.D Multiplexer is operated with 24 V DC voltage.

Product typeUV sensor: Digital sensors with RS-485, RS-232 or USB and calibration status in the data protocol
Spectral rangeUVC 200–280 nm, UVB 280–315 nm, UVA 315–400 nm, UVA+ 330–455 nm, UVBB 230–400 nm, VISB 400–480 nm, VIS 380–780 nm
Measuring range0–10,000 mW/cm²; 0–10,000 µW/cm² (optional)
Calibration uncertainty (typ.)4.5–6.0 % (k = 2)
Output / interfaceConnector: panel-mount M8, 8-pin; interfaces: RS-485 / RS-232 (trigger-in, data-ready) or USB
Time resolutionup to 16.7 Hz
Calibrationfactory calibration
Standards / guidelinesno product-specific standard; calibration per DIN EN ISO/IEC 17025:2018 available
Suitable forUV disinfection; Water and environmental technology; Automation and process integration; Packaging and filling technology
Not suitable forspectrally resolved measurement (peak wavelength, bandwidth); irradiance above 10000 mW/cm² (standard range); sensor temperatures above 60 °C; use under water or under pressure
Datasheet revisionRev. 2026-09-08 (E_digital_Sensor_PLC-D.pdf)

The calibration uncertainty stated above is the expanded uncertainty of the calibration (k = 2, confidence level approx. 95 %) and applies to the calibration source and the calibration conditions. In use the measurement uncertainty is larger: spectral mismatch at the source actually used, the sensor temperature, ageing since calibration as well as distance and alignment to the source are added to it. How these combine into an uncertainty budget is explained under Measurement uncertainty in UV measurement.

Highlights of PLC.D digital UV sensors

  • Plain text ASCII communication with check sum
  • Direct operation at SPS
  • Long-term stable and recalibratable
  • Seven spectral ranges
  • Three measurement modes

View the PLC.D sensors as a 3D model

Look at both connection versions from every side, rotate and zoom – directly in your browser.

The digital PLC.D sensors can be viewed from all sides in the 3D product viewer – true to the original, generated from the CAD design data, in the RS485/RS232 version as well as the USB version. Housing shape and connector position are thus settled before installation.

Technical data of PLC.D UV sensors with RS-485 and USB

Operation voltage 24 V (RS-485 / RS-232)
  5 V (USB)
Current input < 15 mA (RS-485 / RS-232)
  < 100 mA (USB)
Measuring range 0–10.000 mW/cm²
  0–10.000 µW/cm² (optional)
Resolution 0,001 mW/cm²
  0,001 µW/cm² (optional)
Dimensions 80 × 40 × 20 mm
Weight 150 g
Connector Built-in plug, M8, 8-pin
  Phoenix Contact #1523492
  SACC-DSI-M8MS-8CON-M8/0,5
I/O, RS-485 / RS-232 Trigger-In, Dataready
I/O, USB none
Operation temperature 0 to 60 °C
Storage temperature -10 to 60 °C
Humidity < 80% non-condensing
Communication 115200 baud, 8 databit,
  1 Stop bit, no parity
  RS-485: FULL-DUPLEX
Response time, typical 60 ms
Response time, max 200 ms

Calibration uncertainty (typ.)4.5–6.0 % (k = 2)
Linearity error< 1%
Ageing / year< 3%

UVC200–280 nm
UVB280–315 nm
UVA315–400 nm
UVA+330–455 nm
UVBB230–400 nm
VISB400–480 nm
LUX380–780 nm, V(λ)

Frequently asked questions: PLC.D digital UV sensors

The PLC.D sends the irradiance reading as an ASCII telegram with a CRC-16 checksum; in addition it transmits serial number, spectral range, calibration date and sensor temperature. The controller can therefore detect whether the connected sensor is the correct one and whether the 12-month calibration interval has been exceeded. The measuring range extends to 10,000 mW/cm², optionally to 10,000 µW/cm² for weak sources.

Via the optional sensor multiplexer up to eight PLC.D sensors can be operated via one RS-485 connection to the PLC and queried individually; the sensors themselves are connected to the multiplexer via RS-232. This is intended for systems with several lamps or web widths, for example dryers with one sensor per lamp. Each sensor keeps its own calibration; the evaluation can compare the values and detect a single declining lamp.

When the controller needs more than a single number: the digital sensor also reports calibration status and temperature, is insensitive to interference on long lines and can be operated via the multiplexer with up to eight sensors on one PLC interface. The analogue PLC sensor with 4–20 mA or 0–10 V remains the simpler solution if a free analogue input is available and only irradiance is monitored. Both measure in the same seven spectral ranges.

The calibration certificate states the expanded calibration uncertainty with k = 2; for the PLC.D sensors it is typically 4.5–6.0 %. In use the measurement uncertainty is larger, because spectral mismatch at the source actually used, sensor temperature, ageing and measuring geometry are added to it. How these combine into an uncertainty budget is explained under Measurement uncertainty in UV measurement.

Permanent monitoring of the lamps with permanently installed UV sensors ensures precise control. This is known as inline monitoring. A dose and irradiance can optionally be calibrated using the curelog or UVpad, which are placed directly on the belt due to their design.

The PLC.D UV sensors are suitable for measuring PWM (pulse width modulation) dimmed LEDs. Internal averaging means that the time average of the irradiance is output precisely. For the same reason, however, individual pulses or flashes cannot be measured.
 

We recommend recalibration every 12 months. To do this, send the PLC.D UV sensors back to us. Ideally, you should obtain a current quotation before returning them to us. Once we have received the order and the PLC.D UV sensor, we can start the recalibration process straight away. We usually need 1 week for factory calibrations and 2-3 weeks for ISO/IEC 17025 calibrations.

Order numbers, scope of delivery, accessories and versions

Spectral rangeOrder number
UVC800010
UVB800020
UVA800032
UVA+800047
UVBB800012
VISB800041
LUX800061

Scope of delivery: the PLC.D sensor and the factory calibration certificate. Please state the required spectral range with your order.

Spectral rangeOrder number
UVC800110
UVB800120
UVA800132
UVA+800147
UVBB800112
VISB800141
LUX800161

Spectral rangeOrder number
UVC800210
UVB800220
UVA800232
UVA+800247
UVBB800212
VISB800241
LUX800261

The USB version is powered through the USB port and needs no separate power supply.

LengthOrder number
Cable, 1.5 m920314-1.5
Cable, 3 m920314-3
Cable, 5 m920314-5
Cable, 10 m920314-10

Order number800008
Operating voltage24 V
Input current< 500 mA
Connection to the PLCRS485
Connection to the sensors24 V + RS232
Sensor connections8
Sensor connection, pins4-pole (24 V + RS232)
USB connectionfor firmware updates
Dimensions, approx.21.2 x 10.5 x 7.3 cm

The multiplexer connects up to eight PLC.D sensors to one machine control: the sensors are attached through RS-232, an RS-485 line runs to the PLC.

Order number860507
Operating voltage24 V
Input current< 1.5 A max (pulse)
Opening timeabout 2 ms
Opening time, delayabout 22 ms
Closing timeabout 50 ms

For periodic reference measurements the electrically driven shutter protects the sensor from soiling and - at very high irradiance - from ageing.

ServiceOrder number
Factory calibration710000
ISO 17025 calibration17025

Accredited calibration to ISO/IEC 17025 in our own calibration laboratory. On delivery the sensor is already factory-calibrated.