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UV-LED Spot P – powerful UV spot

The UV-LED Spot P is a focusable UV LED spot light source for automated and manual bonding. Measuring Ø 15 × 143 mm, it reaches irradiances of more than 39,000 mW/cm² at the working distance and therefore allows extremely short process times. The typical service life is 20,000 h; according to DIN EN 62471:2009-03 the spot is classified in risk group 3.

For applications such as bonding, potting or fluorescence excitation, the wavelengths 365, 385, 395, 405 and 450 nm are available. With the variety of wavelengths as well as the exchangeable optics, you remain particularly flexible and can upgrade and change over at any time.
For controlling the UV-LED Spot P, we offer the LedControl S as a table top device or the LedControl DC for DIN rail mounting.

With the LedControl S and DC UV LED controllers, the ultraviolet LED output can be set between 2% and 100%.

A timer for irradiation times between 0.01 s and 9999 s is already integrated. Optionally, continuous operation or externally triggered operation are available.
Both LedControl systems can be controlled via RS485, USB or RS232. Additional digital and analog PLC inputs are also available as an option.
Due to the operation with safety extra-low voltage the LedControl DC is easy and safe to integrate into PLC systems.

Applications of UV-LED spots LedControl

  • Industrial UV curing and bonding
  • IC Encapsulation
  • UV sealing
  • Hairline / leak detection using fluorescence markers
  • Fluorescence Spectroscopy
  • Surface Inspection

Simulate the Spot P in advance: beam profile and irradiance per optics

Which optics suit the application? The UV LED spot source simulation calculates for the Spot P with Standard, High Power or Parallel Beam optics the irradiance on the target, the beam profile as in the datasheet photo and the working distance at best focus. Up to 16 spots can be arranged in a row, square or ring and optimised for uniform illumination; STEP models of your own parts are irradiated directly.

Start directly: Standard optics · High Power · Parallel Beam

Technical data UV-LED spots

Wavelength 365, 385, 395, 405 or 450 nm
Emission, peak tolerance ± 5 nm
Emission, FWHM 10–20 nm
Max. irradiance > 39000 mW/cm²
Lifetime 20,000 h, typical
Dimensions, Spot P Ø 15 × 143 mm
Dimensions, Spot P short Ø 15 × 60 mm
Cable length 1.5 m, optionally up to 5 m
Weight ~130 g
Classification risk group 3 according to DIN EN 62471:2009-03
Operating temperature 5 to 40 °C
Surface temperature max. 60 °C; with a duty cycle above 0.5 and for the "short" model an additional heat sink may be required
Cooling mount, dimensions D 50 mm, h = 25 mm

Spectra of the UV-LED Spot P

The Spot P focuses a high-power UV LED through interchangeable optics. The spectrum is unaffected by this: an optic changes the irradiance at the working distance, not the wavelength. Available are 365, 385, 395, 405 and 450 nm with a peak tolerance of ± 5 nm and a half width of 10 to 20 nm. For two wavelengths on one bond line, two spots run on separate channels of a LedControl.

Safety instructions

The device emits UV-A and blue light. UV radiation is invisible. Any visible light is only luminescence excited by the radiation; it is usually much weaker than the exciting UV radiation. The irradiance of the device is several hundred times stronger than that of sunlight.

UV-A radiation can cause cataracts in the lens of the eye and inflammation of the retina. Always wear suitable UV protective goggles when operating the device. UV-A also causes skin discolouration and skin ageing; use suitable clothing, gloves and further personal protective equipment - depending on the irradiation dose.

The devices are designed and classified according to DIN EN 62471:2009-03 "Photobiological safety of lamps and lamp systems"; the Spot P falls into risk group 3. Do not look into the LED and do not expose the skin to the UV radiation permanently.

We are glad to support you in setting up UV workplaces and with the risk assessment according to DIN EN 14255:2005.

The PLready safety option

To make machines safe and to meet the requirements of the machinery directive 2006/42/EC, safety functions are needed in the controls. Usually the required performance level PLr is determined for every safety function. This is where the first difficulty with UV installations begins: the severity of the injury, the frequency and duration of exposure and the avoidance of the UV hazard have to be determined.

In the short term, UV exposure of the skin leads to erythema, elastosis and skin cancer; exposure of the eye can lead to photokeratitis, conjunctivitis and cataractogenesis. Skin cancer is a severe and usually irreversible injury.

Directive 2006/25/EC on artificial optical radiation permits regular exposure up to a daily exposure limit of 30 J/m². The severity of the injury can therefore be reduced through the duration and the intensity of the exposure without having to achieve absolute zero exposure: if the limit is observed, healthy adults can be expected to be exposed repeatedly without acute harmful effects. In the event of a fault, a short exposure may cause a reversible injury such as a slight erythema. The boundary is not reliable, however, and measures and safety functions are needed in every case.

Measurements are possible on existing installations; during the planning phase they are not, or only with additional effort, which is why a higher PLr is often demanded. This is exactly what the LedControl S and the PLready option are for - already at the planning stage.

The PLready safety option is suitable up to PL category 4 according to EN ISO 13849-1 and SIL 3 according to EN 62061, provided that cross-faults in the control of the LED module and in the sensor circuit can be excluded.

It works with a safety extra-low voltage (SELV) of 48 VDC that is safely separated by an external circuit and can switch the LED modules off completely in the event of a fault.

The optional shutdown for the performance level separates the LED modules through an external contact:

Connection example: optional shutdown for the performance level, LedControl with two LED heads

A two-channel safety door monitoring with automatic start is shown in the following example. Compared with simply separating the DC voltages, the advantage is the monitoring of the external contactors. The example is suitable up to category 4, PL e (EN ISO 13849-1) or SIL 3 (EN 62061), provided that cross-faults in the control of the actuator and in the sensor circuit can be excluded.

Connection example for PL category 4: two-channel safety door monitoring with safety relay and the contactors K1 and K2

Order numbers, scope of delivery, accessories and versions

VersionOrder number
UV-LED Spot P860608
UV-LED Spot P short860608SH

The Spot P is 143 mm long, the short version Spot P short only 60 mm. Scope of delivery: the UV-LED spot including optic, mains cable and manual. Please specify the wavelength, the optic and the options.

Wavelength
365 nm
385 nm
395 nm
405 nm
450 nm

Please state the required wavelength with your order; it is not part of the order number. The peak wavelength lies within ± 5 nm.

Opticmaximum irradiance
High-Power39 W/cm²
Standard9.0 W/cm²
Parallel beam1.8 W/cm²

The optic determines the focus and the irradiance that can be reached; the additional optic is available as an accessory.

VersionOrder number
LEDCONTROL S860610B1
LEDCONTROL 5S860610B5
LEDCONTROL 16S860610B16
LEDControl DC860610DC

The spots are operated through a LedControl: S for one spot, 5S for five, 16S for sixteen, DC for operation at 24 V. At the LedControl different wavelengths can also be operated together.

OptionOrder number
PLready safety option860609PL
PLC interface option (I/O)860609-CP
Programming interface RS485860609-RS485
Programming interface RS232860609-RS232
Programming interface USB860609-USB
Test and control software860609-SW

The programming interfaces and the PLready safety option are ordered together with the control unit.

DesignationOrder number
Foot switch860611
Additional optic860605
Cooling mount860605c
Kink protection extension, cable 3 m860604V3
Kink protection extension, cable 5 m860604V5
Cable, per further metre86060X-m

Additional cable length beyond the standard length is charged per metre; please ask us. For simple operation we recommend ordering the foot switch as well; for work in places that are hard to reach we offer extension cables with kink protection.

Publications using Opsytec UV LED light sources

We do not keep a separate bibliography for this individual device – publications usually name the product family, not the model. Listed here are the 10 most recent works in which Opsytec UV LED light sources were used.

TitleAuthorsJournalYear
Azidocoumarin Glycan Probes for Photoinduced Cross-Linking and In Situ Fluorescent LabelingJahnke, N.; Driessen, M. D.; Partalidou, G. et al.Bioconjugate Chemistry2026
Chlorine atom diffusion and reactivity in solid parahydrogen at 1.6–4.3 KMuddasser, I.; Nguyen, A. H. M.; Gyamfi, E. et al.The Journal of Chemical Physics2026
Development of a human-derived bioink based on keratin methacrylate for corneal bioprintingBalters, L.; Reichl, S.Journal of Applied Biomaterials & Functional Materials2026
Immobilization of Titanium Dioxide Ultrathin Films onto Porous Membranes via Atomic Layer Deposition for Photodegradation of Water‐Borne PollutantsMaloda, E. M.; Nyarige, J. S.; Busko, D. et al.ChemPhotoChem2026
Photocurable Lignin Materials: Tuning Lignin Methacrylation to Tailor Photocuring KineticsMhirsi, O.; Yapa, M.; Laborie, M. G.Macromolecular Materials and Engineering2026
Light-induced chemistry for protein functionalisationBerton, C.; Holland, J. P.Chemical Communications2025
Nuclear Deformation and Stiffness-Dependent Traction Force Generation Dictate the Migration of Cells under ConfinementWang, Z.; Xu, F.; Wu, D. et al.ACS Applied Materials & Interfaces2025
3D-Druck von stationären Phasen für die Anwendung in der Flüssigchromatographie——2024
Design of photocurable thiol-epoxy resins for the processing of vitrimers with vat photopolymerisation 3D printingGaca, S.; Dietliker, K.; Rossegger, E. et al.Reactive and Functional Polymers2024
In Situ X-ray Absorption Spectroscopy Study of the Deactivation Mechanism of a Ni-SrTiO 3 Photocatalyst Slurry Active in Water SplittingAbudukade, M.; Pinna, M.; Spanu, D. et al.The Journal of Physical Chemistry C2024