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UV-LED chamber BSL-03 – 64 × 49 cm sample tray, up to 220 mW/cm²

The UV LED chamber BSL-03 is the second largest LED irradiation chamber in the BSL series and cures large-area components as well as medium-sized laboratory batches. Within an interior of 68 × 51 × 31 cm it reaches up to 220 mW/cm², 22 times the irradiance of the BS series, at 365, 385, 395, 405 or 450 nm. Together with the UV-MAT dose control this gives short exposure times at a reproducible dose; UV LEDs start instantly, are dimmable and have a long service life.

The most common UV curing adhesives and lacquers can therefore be applied. For high irradiances, the UV LED chamber can be ordered completely with one LED wavelength. A particularly flexible application is possible when two separately controllable LED wavelengths are ordered.

With the high homogeneity of the irradiation, the samples can also be positioned as needed.

The dose control is already integrated in the UV-MAT Touch and UV-MAT control units in the BSL-03 UV LED chamber. By means of an optional sensor, the UV-MAT measures the irradiance continuously, and stops the irradiance at the set target dose.

The integrated timer already controls the irradiation precisely. For even better results, we recommend one of our calibrated UVA+ sensors. Dose control is already integrated in the UV LED chamber BSL-03 in the UV-MAT Touch and UV-MAT control units. With an optional sensor, the UV-MAT continuously measures the irradiance and stops irradiation when the set target dose is reached.

The BSL-03 is available in two versions:

  •     0 to 220 mW/cm² (Version HO)
  •     0 to 110 mW/cm² (Version ECO)

The sample chamber is actively air-cooled; together with the low heat input of the UV LEDs the thermal load stays manageable even in the HO version at 220 mW/cm². The high uniformity across the 64 × 49 cm sample tray allows parts to be positioned freely.

The sample room has a floor space of 64 × 49 cm and a height of 25 cm. Parts that must be bonded or cured can be positioned easily on the movable sample carrier.

Thanks to the fully enclosed and monitored irradiation chamber, operating personnel are completely protected from UV radiation during handling.

Calculate irradiance and dose of the BSL-03

Set up the BSL-03 virtually in advance: 
Calculate irradiance, uniformity and exposure time for each LED wavelength.

HO or ECO? Simulate the irradiance of the BSL-03

The UV irradiation chamber simulator shows how the irradiance is distributed across the 64 × 49 cm sample tray of the BSL-03 and how strongly it decreases with the distance to the LED plane – a basis for choosing between the HO version with 220 mW/cm² and the ECO version with 110 mW/cm², and for the exposure time up to the target dose.

Technical data of UV-LED chamber BSL-03

Interior chamber 68 × 51 × 31 cm
Sliding sample carrier 64 × 49 cm
Dimensions 77 × 64 × 68 cm
Weight ~ 70 kg
Power consumption 1000–2000 W
Mains 100–240 V, 50/60 Hz
Operation temperature 10 to 40 °C
Storage temperature -10 to 60 °C
Humidity < 80% non-condensing
Cooling air cooling
Sample temperature Heating of the samples due to high UV irradiation with long exposure
Classification group 0 according to DIN EN 12198:2000
Timer 0.01 s to 9999 h
Resolution 0.01 s
Dose control with optional sensor
Internal security circuit Over-temperature, door contact
PC interface USB 2.0

Spectra of the irradiation chamber BSL-03

The BSL-03 is available either fully equipped with a single wavelength or with two separately controlled LED groups. Fully equipped, the whole irradiance of up to 220 mW/cm² is available in one band; with two groups it is split. What all five bands have in common is what discharge lamps cannot offer: no infrared component and no secondary lines.

Irradiance, spectrum and LEDs

The chamber is available in two power levels. The values are the typical irradiances at an interior height of 30 mm; a shorter distance to the light source raises the irradiance further. They apply to a chamber fully populated with one LED type. With two wavelengths the chamber is populated half with each LED type, so half the irradiance is available per wavelength.

WavelengthECOHO
365 nm60 mW/cm²120 mW/cm²
385, 395, 405 nm100 mW/cm²200 mW/cm²
450 nm110 mW/cm²220 mW/cm²

The five wavelengths side by side, each normalised to its maximum. The half width is 10 to 20 nm and the peak wavelength matches the nominal wavelength to within ± 5 nm.

Relative spectral irradiance of the UV LEDs at 365, 385, 395, 405 and 450 nm

Wavelength365, 385, 395, 405, 450 nm
Peak wavelength± 5 nm
Emission, FWHM10 to 20 nm

Equipment in detail

The chamber has a modular design and can therefore be adapted to different applications. These functions are always included:

UV-MAT irradiation control with graphic display

Dose control

The irradiance is measured continuously; the UV-MAT ends the irradiation once the set target dose is reached. The UV-MAT Touch offers the same functions but simplifies operation and documentation.

Symbol of three sliders for dimming

Dimming and spectral adjustment

The LEDs can be dimmed continuously from 2 % to 100 %. They are available in five wavelengths for different applications; as an option two wavelengths are available in one chamber and are controlled separately.

Symbol of a timer

Timer

As an alternative to dose control the UV-MAT offers an adjustable timer for time-controlled irradiations between 0.01 s and 9999 h.

USB symbol

Irradiation records

Irradiations can be recorded with a PC. The UV-MAT Touch also records them to a USB stick without a PC.

The two irradiation controls compared

Feature
UV-MAT Touch
UV-MAT Touch
UV-MAT
UV-MAT
Displaycapacitive touch displaymonochrome, 128 x 64 px
MemoryUSB stick–
Number of channels11
Irradiance, dose and temperature measurementyesyes
Time- and dose-controlled irradiationsyesyes
Recording of measurementsyes–
Oscilloscope viewyes–
Screenshots can be saved to a USB stickyes–
Pausing and restarting irradiationsyes–
Adding notes and comments to an irradiationyes–
Remote control from a PCyes–
Irradiation recordson a USB stickon the PC
User management and admin modeyes–
Simple firmware upgradesyesyes

Both controls use the same sensors, so one sensor can be used with either device.

Screen of the UV-MAT Touch: irradiance, target and actual dose per lamp group, with the remaining time below

The UV-MAT Touch is operated through a high-resolution capacitive touchscreen. A Cortex ARM processor provides durability and the ability to update - new functions can be installed on site. The device and the PC software are compatible with Windows 10 and 11. Single- and multi-channel irradiations are shown numerically and graphically, together with oscillograms and the settings. Parameters are set directly on the device and are password protected.

Sensor inputs24 bit, fully digital
Number of sensor inputs1
Dose setting range0 to 1,000,000 J/cm²
Dose resolution1 mJ/cm²
Irradiation time0.01 s to 9999 h
PC interfaceUSB 2.0
Sensor recognitionyes
Dimensions185 × 251 × 100 mm
Permissible operating temperature5 to 60 °C

FeatureUV-MAT TouchUV-MAT
Displaycapacitive touch display, 5″ WVGAgraphic, 128 × 64 px, monochrome
Display outputirradiance and dose, oscilloscope viewirradiance and dose
Data recording rateadjustable: 1 s to 1 h–
Recording period> 24,000 h–
Storage interface1 × USB stick (up to 32 GB)data export via USB

Options

These options are available in addition to the standard equipment:

Symbol of the removable inert gas box

Inert gas box

The removable inert gas boxes allow work under inert conditions - for example with adhesives that do not cure completely in the presence of oxygen. Separate gas inlets and outlets make it possible to measure the O₂ concentration at the gas outlet.

Window of the PC software: multi-stage irradiation with target and actual dose per step

Remote control option

Complex, multi-stage irradiations - for example a pre-irradiation at low irradiance followed by a high-intensity irradiation - can be parameterised with the remote control option. Up to 30 dose- or time-controlled steps and pauses are possible. At the same time the irradiation is logged and stored on the PC.

Technical data of the radiometer sensors

The calibrated radiometer sensors are available for every LED wavelength. They are traceably calibrated, can be recalibrated and are supplied with a factory calibration certificate; an ISO 17025 calibration certificate from our accredited calibration laboratory is available as an option. The measuring ranges given are our recommendation and can be adapted on request - please state this with your order.

Sensor typeUVA+
Spectral range330 to 455 nm
Measuring range, typical0 to 10 W/cm²
Resolution1 µW/cm²
Dose measuring range0 to 100 MJ/cm²
Dynamic rangeup to 10⁷
A/D conversion24 bit
Temperature sensorintegrated
DimensionsØ 40 mm, height 35 mm
Optical areaØ 6 mm
Weight160 g
Connecting cable1.8 m
Operating temperature0 to 40 °C
Storage temperature-10 to 60 °C
Humidity< 80 %, non-condensing

Order numbers, scope of delivery, accessories and versions

VersionOrder number
BSL-03 HO version860903L-HO
BSL-03 ECO version860903L-ECO

The HO version (high output) delivers the higher irradiance, the ECO version is the more economical choice for longer exposures.

HO and ECO differ in irradiance; the values per wavelength are listed above under irradiance per power level. Please state the required wavelength with your order.

WavelengthOrder number
365 nm-365nm
385 nm-385nm
395 nm-395nm
405 nm-405nm
450 nm-450nm

The wavelength completes the order number, for example 860903L-HO-395nm.

VersionOrder number
UV-MAT TOUCH820930L
UV-MAT820920L

The chamber is controlled by the UV-MAT - either as the UV-MAT with a graphic display or as the UV-MAT Touch with a 5-inch touch display and oscilloscope view. Both measure the irradiance and switch off under dose control.

Order number860801X2
Selectable wavelengths365 nm, 385 nm, 395 nm, 405 nm, 450 nm

The chamber can be equipped with a second wavelength; both are controlled separately. The chamber is then populated half with each LED type, so half the irradiance is available per wavelength.

DesignationOrder number
PC software UV-MAT TOUCH860901
UVA+ sensor814447
Inert gas box860802i

DesignationOrder number
Calibration17025

Accredited calibration to ISO/IEC 17025 in our own calibration laboratory.

The sensors are supplied with a factory calibration certificate as standard; an ISO 17025 calibration certificate is available as an option.

Publications using BSL-03

The 3 most recent works in which BSL-03 was used. The complete, searchable list is in the publication finder.

Applications of high-power UV-LED chamber BSL-03

  • UV curing and UV bonding
  • Sealing and encapsulating
  • Laboratory investigation
  • Manual bonding